Optimization Of Sand Casting Process Parameters For

Optimization of sand-casting process variables—a process ...

Jul 19, 2012· The PWA is a powerful tool for quickly optimizing and confirming the quality and robustness of a process setup for any parameters. The work in this paper focuses on implementing a proposed PWA in order to optimize the sand-casting operation variables.

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Numerical Optimization of Sand Casting Parameters Using ...

The Dantzig’s Simplex method can be adapted to casting process to investigate optimization of some sand casting parameters for improved service performance. Within the scope of this study, the minimum deviation (∆S) of the solidification time was obtained as 0.392; this is the minimum deviation from the ideal value that can be tolerated to ...

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(PDF) Optimization of Sand Casting Parameters using ...

Optimization of sand casting process variables - a process window approach. ... The casting process parameters of the mill roller have been identified by using cause and effect diagram. The ...

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Taguchi Optimization of Process Parameters on the Hardness ...

An optimization technique for sand casting process parameters based on the Taguchi method is reported in this paper. While keeping other casting parameters constant, aluminium alloy castings were prepared by sand casting technique using three different parameters, namely the mould temperature, pouring temperature and runner size.

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Optimization Of Process Parameters In Cold Chamber Die ...

casting process parameters on porosity formation using genetic algorithm. The results reveal that under optimized conditions porosity formation is very less. et al.P. Vijian (2006) has applied Taguchi method for optimizing the parameters in squeeze casting in order to minimize surface roughness. In this study optimization of die casting ...

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Numerical Optimization of Sand Casting Parameters Using ...

This study adopts the Dantzig’s Simplex method to investigate optimization of sand casting parameters for optimum service performance. Some process variables and mechanical properties were adapted into the Simplex method. Aluminium alloy samples were cast, machined and subjected to a series of mechanical tests. From the body of data collected, linear functions and constraint equations …

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OPTIMIZATION OF CASTING PARAMETERS FOR CASTING …

attempt to obtain optimal settings of green sand casting parameters using Taguchi method. Rama Rao and 2012] used Taguchi method and ANOVA in optimization of process parameters for material removal rate in electrochemical machining of Al/5% SiC composites. Nataraj et al. [2005] used risk analysis Taguchi method to find

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Optimization of parameters effecting the heat recovery ...

Optimization of parameters effecting the heat recovery from a sand casting process. Energy crises has gripped the world to a large extent. Researchers are experimenting on newer and newer avenues to produce energy efficiently, economically. Energy saved is actually twice produced. Energy conservation is the need of the hour.

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Optimization of Sand Casting Process Parameter Using ...

The process parameters of the sand casting can be listed as follows:  Sand particle size  Moisture percentage in sand  Green compression strength  Mould hardness  Permeability  Pouring temperature of molten metal  Pouring time of molten metal in mold  Pressure test

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Optimization of die-casting process parameters to identify ...

Taguchi method is a good method for optimization of various Diecasing process parameters as it reduces the number of experiments. From the literature survey, it can be seen that there is no work done on AlSic 132 die-casting process.

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OPTIMIZATION OF CASTING PROCESS PARAMETERS …

.”Improving quality of sand casting using Taguchi and analysis”.Journal of material processing technology 204, 2001 [4]Wisam V, SushilKumar P. “Optimization of green sand casting process parameters of a foundry by using Taguchi’s method”., jordan journal of mfg and induengg.. Dec-2011., ISSN 1995-6665.,vol 5

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Optimization of Sand Casting Parameters for Reducing ...

Nazma Sultanaentitled “Optimization of Sand Casting parameters for Reducing Casting Defects using Taguchi method and Casting Simulation Technique" has been approved by the board of examiners for the partial fulfillment of the requirements for the degree of Master of Science in Engineering in

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Optimization of parameters effecting the heat recovery ...

Optimization of parameters effecting the heat recovery from a sand casting process V S GopalaKrishna1, K Prakash Marimuthu1 1 Department of Mechanical Engineering, Amrita School of Engineering, Bengaluru, Amrita Vishwa Vidyapeetham, India. Article Info ABSTRACT Article history: Received Aug 1 3 , 201 8 Revised Aug 2 9 , 201 8

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Optimization of sand casting performance parameters and ...

Due to a wide range of applications, sand casting occupies an important position in modern casting practice. The main purpose of this study was to optimize the performance parameters of sand castin...

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Optimization of sand casting performance parameters and ...

When optimizing the sand casting performance parameters, usually one parameter in batch A reaches the ideal value, and another parameter in batch B reaches the ideal value, but not all the parameters in one batch can reach the ideal values at the same time.

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Optimization of Process Parameters using Taguchi Design ...

Karuppannan, [7] “Parameter optimization of CO2 casting process by using Taguchi method”, Sushil Kumar, Satsangi and Prajapati, [8]. “Optimization of green sand casting process parameters of a foundry by using Taguchi’s method”, Satish Kumar, Arun Kumar Gupta and Pankaj

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Optimization of Green Sand Casting Process parameters by ...

Optimization of Green sand casting Process Parameters using Taguchi Method & Artificial… [8]. [9]. [10]. Rahul Bhedasgaonkar, Uday A. Dabade, May 2012, Analysis of Casting Defects by Design of ...

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Optimization of green sand casting process parameters by ...

Feb 25, 2006· Optimization of green sand casting process parameters by using Taguchi’s method Optimization of green sand casting process parameters by using Taguchi’s method Guharaja, S.; Noorul Haq, A.; Karuppannan, K. 2006-02-25 00:00:00 Int J Adv Manuf Technol (2006) 30: 1040–1048 DOI 10.1007/s00170-005-0146-2 ORIGINAL ARTICLE . . S.

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Optimization of green sand casting process parameters of a ...

Dec 01, 2010· An optimization technique for process parameters of green sand casting of a cast iron differential housing cover based on the Taguchi parameter design approach is proposed in this paper. The process parameters considered are green strength, moisture content, pouring temperature, and mould hardness vertical and horizontal. An attempt has been made to obtain optimal level of the process ...

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Parameters optimization of selected casting processes ...

Dec 01, 2014· Thus it can be concluded that there is a good scope for making use of recently developed advanced optimization techniques for optimizing the continuous casting process parameters.Hence, in the present work, an attempt is made to optimize the parameters of continuous casting process by using the TLBO algorithm.

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Optimization of sand mould type and melting parameters to ...

casting processes. As a process sand casting involves many parameters which are even interdependent, if not controlled properly they may lead to defects which eventually affects the quality of the components. In this study an attempt has been made to optimize sand mould type and melting parameters

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Optimization of Sand Castng Process Parameters for Ferrous ...

Optimization of Sand Castng Process Parameters for Ferrous Material by Using Design of Experiments ... the clay content of sand mixture and grain fineness number of sand on the tensile strength of the casting produced. Experiments were planned using the strategy of design of experiments, ... Optimization was done by Taguchi Technique [2].

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CHAPTER 5 OPTIMIZATION OF GREEN SAND CASTING …

OPTIMIZATION OF GREEN SAND CASTING PROCESS PARAMETERS USING TAGUCHI’S METHOD 5.1 PROCESS PARAMETERS OF GREEN SAND CASTINGS In this work, the robustness of the green sand casting process optimization using Taguchi’s method and the basic steps for achieving the above target are summarized below, as explained by Sycros (2002): 1.

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Numerical Optimization of Sand Casting Parameters Using ...

This study adopts the Dantzig’s Simplex method to investigate optimization of sand casting parameters for optimum service performance. Some process variables and mechanical properties were adapted into the Simplex method. Alumi- nium alloy samples were cast, machined and subjected to a series of mechanical tests. From the body of data collected,

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(PDF) Optimization of Molding Sand Composition for Casting ...

The objective of the this research was thus optimizing sand casting process parameters of 46MnSi4 alloy steel trash plate castings manufactured at Akaki Basic Metal Industry for the purpose of ...

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Optimization of Foundry Parameters for Reducing Casting ...

value of green sand casting process for differential housing castings, most influencing parameters are identified. Table 1: Properties of Foundry Parameters After intense brain storming, several influencing and controllable process parameters are identified and measured. The effective range of the parameters identified is

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Optimization of Molding Sand Composition for Casting Al ...

May 03, 2017· Kidu Geberecherkos Weldeanenia, Asmamaw Tegegne Abebe, ‘Optimization of Sand Casting Process Parameters for 46MnSi4 Alloy Steel Trash Plate Castings Applicable for Roller Stand’, International Journal of Engineering Trends and Technology (IJETT), Vol.41 No.8 (2016).

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OPTIMIZATION OF GREEN SAND CASTING PROCESS …

of his research is the optimized process parameters of the green sand casting process which leads to improved process performance, reduced process variability and thus minimum casting defects. Uday A. Dabade and Rahul C. Bhedasgaonkar [4] analyzed the optimized levels of selected process parameters obtained by Taguchi

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Optimization of green sand casting process parameters of a ...

Dec 01, 2010· An optimization technique for process parameters of green sand casting of a cast iron differential housing cover based on the Taguchi parameter design approach is proposed in this paper. The process parameters considered are green strength, moisture content, pouring temperature, and mould hardness vertical and horizontal.

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Taguchi Optimization of Process Parameters on the …

An optimization technique for sand casting process parameters based on the Taguchi method is reported in this paper. While keeping other casting parameters constant, aluminium alloy castings were prepared by sand casting technique using three different parameters, namely the mould temperature, pouring temperature and runner size. Hardness and

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